Fatigue-Equipment Dual-Risk Maintenance Scheduling Optimization for Single-Operator Control Rooms in Baijiu Brewing
DOI: 10.23977/ieim.2026.090116 | Downloads: 0 | Views: 22
Author(s)
Zihan Cheng 1, Wenhan Fu 1,2
Affiliation(s)
1 Business School, University of Shanghai for Science and Technology, Shanghai, 200093, China
2 School of Intelligent Emergency Management, University of Shanghai for Science and Technology, Shanghai, 200093, China
Corresponding Author
Wenhan FuABSTRACT
To address the problem that maintenance scheduling in less‑manned central control rooms of intelligent Baijiu brewing often ignores operator fatigue risk, this study develops a fatigue‑aware maintenance‑task scheduling model for a single‑operator control room in Baijiu brewing. Baijiu brewing is characterized by high temperature, high humidity, and strict fire and explosion‑protection requirements, which may accelerate equipment degradation and increase the risks of operator fatigue and human misjudgment. This method converts fatigue state into fatigue‑related human‑error risk, adopts Weibull conditional failure probability to describe equipment degradation risk, constructs a coupled fatigue‑equipment risk model, and establishes a dual‑objective scheduling model considering safety risk and response efficiency. Case results show that the dual‑risk scheduling scheme achieves a composite objective value of 0.5560, outperforming the fixed‑priority scheme (0.6247) and the equipment‑risk‑driven scheme (0.6511), and reduces high‑risk human‑machine mismatches from 2 to 0. The results indicate that incorporating fatigue risk improves the safety adaptability of maintenance task arrangements.
KEYWORDS
Intelligent Baijiu brewing; Single-operator scenario; Human fatigue; Maintenance decision scheduling; Human-equipment coupled riskCITE THIS PAPER
Zihan Cheng, Wenhan Fu. Fatigue-Equipment Dual-Risk Maintenance Scheduling Optimization for Single-Operator Control Rooms in Baijiu Brewing. Industrial Engineering and Innovation Management (2026). Vol. 9, No. 1, 138-145. DOI: http://dx.doi.org/10.23977/ieim.2026.090116.
REFERENCES
[1] WANG Y, et al. Automatic and intelligent technologies of solid-state fermentation process of Baijiu production: applications, challenges, and prospects[J]. Foods, 2021, 10(3): 680.
[2] Ministry of Emergency Management. Safety Production Standard for Baijiu: AQ 7006—2025[S]. 2025.
[3] GEURTSEN M, DIDDEN J B H C, ADAN J, et al. Production, maintenance and resource scheduling: a review[J]. European Journal of Operational Research, 2023, 305(2): 501-529.
[4] SHEIKHALISHAHI M, AZADEH A, PINTELON L. Maintenance scheduling optimization in a multiple production line considering human error[J]. Human Factors and Ergonomics in Manufacturing & Service Industries, 2016, 26(6): 655-666.
[5] ZHAO Z, XIAO B, WANG N, et al. Selective maintenance optimization for a multi-state system considering human reliability[J]. Symmetry, 2019, 11(5): 652.
[6] LAMBAY A, LIU Y, MORGAN P L, et al. Machine learning assisted human fatigue detection, monitoring, and recovery: a review[J]. Digital Engineering, 2024, 1: 100004.
[7] KHANNA P, KUMARI J, KARIM R. Human-centric PHM in the era of Industry 5.0[C]//PHM Society European Conference. 2024.
[8] GERTMAN D I, BLACKMAN H S, MARBLE J L, et al. The SPAR-H human reliability analysis method: NUREG/CR-6883[R]. Idaho National Laboratory, 2005.
[9] DORIGO M, MANIEZZO V, COLORNI A. Ant system: optimization by a colony of cooperating agents[J]. IEEE Transactions on Systems, Man, and Cybernetics-Part B, 1996, 26(1): 29-41.
[10] RUIZ-RODRIGUEZ M L, KUBLER S, ROBERT J, et al. Dynamic maintenance scheduling approach under uncertainty: comparison between reinforcement learning, genetic algorithm, and dispatching rules[J]. Expert Systems with Applications, 2024, 248: 123404.
| Downloads: | 30433 |
|---|---|
| Visits: | 1175382 |
Sponsors, Associates, and Links
-
Information Systems and Economics
-
Accounting, Auditing and Finance
-
Tourism Management and Technology Economy
-
Journal of Computational and Financial Econometrics
-
Financial Engineering and Risk Management
-
Accounting and Corporate Management
-
Social Security and Administration Management
-
Population, Resources & Environmental Economics
-
Statistics & Quantitative Economics
-
Agricultural & Forestry Economics and Management
-
Social Medicine and Health Management
-
Land Resource Management
-
Information, Library and Archival Science
-
Journal of Human Resource Development
-
Manufacturing and Service Operations Management
-
Operational Research and Cybernetics

Download as PDF