Education, Science, Technology, Innovation and Life
Open Access
Sign In

The Analysis on the Causes of the Water Wall Pipe Burst in Industrial Boilers

Download as PDF

DOI: 10.23977/jemm.2023.080102 | Downloads: 20 | Views: 396

Author(s)

Peng Xie 1, Lei Xu 2

Affiliation(s)

1 School of Applied Chemistry and Materials, Zhuhai College of Science and Technology, Zhuhai, Guangdong, 519041, People's Republic of China
2 "Shang Jingqing" Environmental Technology Co., Zhuhai, Guangdong, 519000, People's Republic of China

Corresponding Author

Peng Xie

ABSTRACT

In view of the water wall pipe burst of the heating industrial boiler, the research group carried out the water vapor sample analysis, the incrustation scale analysis of the typical rupture test pieces and the metallographic analysis during the operation. The researchers studied the cause of boiler pipe explosion from the chemical and metallographic aspects of materials, and found that most of the damage forms were brittle explosion, and the metal surface protective film was completely or mostly dissolved and damaged, resulting in a wide range of water wall pipe damage. The macroscopic inspection of the appearance of the water wall pipes in the furnace and the measurement of the thickness of the water wall pipes should be carried out during the shutdown and maintenance period, and the pipe sections that have not met the safety requirements should be cut off. During boiler shutdown and maintenance, other water wall pipes at the same position were checked with a water-cooled wall pipe tester. This provides effective treatment measures to solve the water wall pipe burst of the boiler.

KEYWORDS

Water wall, Pipe burst, Chemistry, Metallography

CITE THIS PAPER

Peng Xie, Lei Xu, The Analysis on the Causes of the Water Wall Pipe Burst in Industrial Boilers. Journal of Engineering Mechanics and Machinery (2023) Vol. 8: 12-18. DOI: http://dx.doi.org/10.23977/jemm.2023.080102.

REFERENCES

[1] China Association of Boiler and Pressure Vessel Inspection. Industrial Boiler Inspection. Beijing: Industrial Science Press, 2009.
[2] Zhou G Q, Sun T. Industrial boiler safety technical manual (refined) Chemical Industry Press, 2009.
[3] Wang R, Wang Z, Wang X, et al. Pipe Burst Risk State Assessment and Classification Based on Water Hammer Analysis for Water Supply Networks. Journal of Water Resources Planning & Management, 2013, 140 (6): 04014005.1-4014005.8.
[4] Zhao Maiqun. Corrosion and Protection of Metals. Beijing: National Defense Industry Press, 2002: 71-88.
[5] Feng B, He T X, Zhang Y F. Study on high-temperature steam corrosion of the inner wall of superheater and reheater tubes. Hunan Electric Power, 2006, 26 (6): 8-11.
[6] Liu S W, Wang W Z. Failure analysis of the boiler water-wall tube. Case Studies in Engineering Failure Analysis, 2017, 9: 35-39.
[7] Jenkins C. Failure analysis: Vapor overheads discharge line for high level radioactive waste evaporator. Journal of Failure Analysis & Prevention, 2004, 4 (1): 33-36.
[8] Hu Q S, Zhou H C. Analysis of Pipe Burst Accident of Industrial Boiler. Energy Research and Management, 2013, 2: 95-98.

All published work is licensed under a Creative Commons Attribution 4.0 International License.

Copyright © 2016 - 2031 Clausius Scientific Press Inc. All Rights Reserved.